45t40m rail mounted container gantry crane instruction manual

taitai

45t40m rail-mounted container gantry crane, as an indispensable and efficient loading and unloading equipment for modern ports and logistics centers, has attracted much attention in the industry for its excellent performance and wide application fields. This crane is designed for handling large containers. With its powerful lifting capacity and precise operation control, it greatly improves the efficiency and safety of cargo loading and unloading. From the precise mechanical structure to the intelligent control system, every detail demonstrates technological innovation and ingenuity. This manual aims to comprehensively introduce the various characteristics, operating guidelines, safety specifications and maintenance points of the crane, and provide users with detailed reference and guidance to help them be at ease in busy logistics operations and create more value.

Product OverviewCrane Introduction

45t40m rail-mounted container gantry crane (hereinafter referred to as "crane") is an efficient and heavy-duty container loading and unloading equipment designed for modern ports, logistics parks and large cargo yards. The "45t" in its name represents the maximum lifting weight capacity, and the "40m" refers to the crane span, which can meet the loading and unloading needs of containers of different sizes. Through a precise control system and a stable mechanical structure, the crane achieves efficient and safe operating performance.

The crane adopts advanced structural design, with the characteristics of high strength, light weight and corrosion resistance. Its structure mainly includes the main beam, end beam, operating mechanism and lifting mechanism, with the characteristics of simple structure, stable operation and convenient maintenance. The crane also adopts an intelligent control system, with the characteristics of high automation, easy operation and high safety. Through precise control system and stable mechanical structure, the crane achieves efficient and safe operation performance.

Main features and advantages

The design of this 45-ton 40-meter rail-mounted container gantry crane fully considers the efficient operation and environmental protection requirements of modern port logistics. Its main beam made of high-strength steel not only ensures the structural safety and stability when bearing a heavy load of up to 45 tons, but also achieves the goal of maximizing the operating efficiency in a limited space through optimized design. The connection structure between the main beam and the end beam is stable and reliable, ensuring that the operating posture of the whole machine remains horizontal under various working conditions.

The advanced electrical control system is one of the core highlights of the crane. The PLC programmable logic controller and intelligent sensor technology are used to achieve accurate positioning and high-speed response of the spreader, whether it is fine-tuning operation or heavy load rapid loading and unloading, it can be accurate. At the same time, the system has a complete fault diagnosis function, which can identify and warn potential faults in the first time, effectively reduce maintenance costs and ensure long-term stable operation of the equipment.

In order to meet the growing demand for green and sustainable development, this crane has been deeply optimized in the power system. The use of energy-saving motor drive and variable frequency speed regulation technology not only reduces energy consumption, but also greatly reduces carbon emissions, meeting the requirements of current and future environmental protection regulations. In addition, the crane is also equipped with an energy recovery device, which can convert kinetic energy into electrical energy for storage during actual operation, further improving the overall energy efficiency performance.

Application fields and scenarios

This 45-ton 40-meter rail-mounted container gantry crane is widely used in various scenarios, including but not limited to large ports, logistics parks, railway freight yards, and large industrial warehouses. Its powerful lifting capacity and flexible span adjustment capabilities enable it to easily cope with the needs of various complex operating environments. Whether it is loading and unloading, stacking or transshipment operations of containers, this crane can demonstrate efficient, safe and reliable operating performance, becoming an indispensable and important equipment in modern logistics and warehousing facilities.

Technical Specifications and Parameters Overview

The main technical parameters of this 45-ton 40-meter rail-mounted container gantry crane include a maximum lifting weight of 45 tons, a span of 40 meters, a lifting height customized according to customer needs, operating speed and acceleration, etc. In addition, the crane is also equipped with advanced electrical control systems, safety protection devices, fault diagnosis systems and other equipment to ensure stable operation and efficient operation of the equipment.

Main technical parameters (45t40m rail-mounted container gantry crane)

Parameter name	Parameter value/description
Maximum lifting weight	45 tons
Span	40 meters
Lifting height	Customized according to customer needs
Running speed and acceleration	_
Main beam material	High-strength steel
Control system	PLC programmable logic controller + smart sensor
Power system	Energy-saving motor drive + frequency conversion speed regulation technology
Energy recovery device	Provide
Safety protection device	Provide
Fault diagnosis system	Equipped with complete fault diagnosis function
Application Areas and Scenarios	Large ports, logistics parks, railway freight yards, etc.
Equipment features and advantages	High strength, light weight, corrosion resistance, etc.

Electrical control system and technical highlights

System/Technical Name	Description and Features
PLC controller	Programmable logic controller for precise control
Smart sensors	Real-time monitoring of the spreader status to achieve high-speed response
Precision positioning technology	Whether it is fine-tuning operations or heavy-duty loading and unloading, it can be accurate
Fault diagnosis function	Identify and warn of potential failures to reduce maintenance costs
Energy-saving motor drive	Reduce energy consumption and reduce carbon emissions
Frequency conversion speed control technology	Adjust the motor speed according to the operation needs to improve energy efficiency
Energy recovery device	Convert kinetic energy into electrical energy storage to improve overall energy efficiency
System integration and stability	The structure is stable to ensure stable operation under various operating conditions
Ease of operation and safety	High degree of automation, easy operation, high security

Mechanical structure and compositionMain beam and end beam structure

The main beam of the crane is a key component for carrying and transmitting operating loads. Its structure is designed as a box-type section, which not only has sufficient strength, but also significantly enhances the rigidity and stability of the structure by filling it with high-strength steel, such as carbon steel or alloy steel, to cope with various complex working conditions and heavy load requirements. This design ensures that the main beam can maintain a stable shape when subjected to external forces, without excessive deformation or vibration, thereby ensuring the safety and efficiency of the lifting operation.

45t40m rail mounted container gantry crane instruction manual